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Company news

How to use and maintain a fiber laser cutting machine for laser engraving?

Source: Time:2018-12-26 09:49:35 views:

When using a fiber laser cutting machine to process objects, it is necessary to learn the equipment usage and maintenance skills in order to better utilize the equipment and greatly improve its efficiency. No need to open a mold, just make the drawing on the computer, the product can be produced immediately, which can quickly develop new products and save costs. The complex process requirements are difficult to achieve with CNC punching machines, but can be achieved with fiber laser cutting machines. Safety and environmental protection: Laser processing has less waste, low noise, cleanliness, safety, and no pollution, greatly improving the working environment and increasing the speed of sample production. After the product drawings are formed, laser processing can be carried out immediately, and new products can be obtained in a short period of time
Industry applications: Applied to various manufacturing and processing industries such as sheet metal processing, aviation, aerospace, electronics, electrical appliances, subway parts, automobiles, grain machinery, textile machinery, engineering machinery, precision parts, ships, metallurgical equipment, elevators, household appliances, craft gifts, tool processing, decoration, advertising, metal external processing, kitchenware processing, etc. Cutting of metal sheets and pipes such as stainless steel, carbon steel, alloy steel, silicon steel, spring steel, aluminum, aluminum alloy, galvanized sheet, aluminum zinc plated sheet, pickled sheet, copper, silver, gold, titanium, etc.
Advantages:
1) Excellent beam quality: smaller focused spot, finer cutting lines, higher work efficiency, and better processing quality;
2) Extremely high cutting speed: twice that of CO2 laser cutting machines of the same power;
3) Extremely high stability: The imported fiber laser used has stable performance, and the service life of key components can reach 100000 hours;
4) Extremely high electro-optical conversion efficiency: The electro-optical conversion efficiency of fiber laser cutting machine reaches about 30%, which is three times higher than that of CO2 laser cutting machine, energy-saving and environmentally friendly;
5) Extremely low operating cost: The overall power consumption of the machine is only 20-30% of similar CO2 laser cutting machines;
6) Extremely low maintenance cost: no laser working gas; Fiber optic transmission, no need for reflective lenses; Can save a significant amount of maintenance costs;
7) Easy operation and maintenance of the product: fiber optic transmission, no need to adjust the optical path;
8) Super flexible light guiding effect: compact size, compact structure, easy to meet flexible processing requirements.
Main features:
(1) Fiber laser has high electro-optical conversion efficiency, with a conversion efficiency of over 30%. Low power fiber laser does not require a chiller and adopts air cooling, which can significantly save power consumption during operation, reduce operating costs, and achieve high production efficiency;
(2) Laser operation only requires electrical energy and does not require additional gas for laser production, resulting in low operating and maintenance costs;
(3) Fiber laser adopts semiconductor modularization and redundancy design, with no optical lenses in the resonant cavity, no startup time required, and the advantages of no adjustment, no maintenance, and high stability, reducing accessory costs and maintenance time, which is incomparable to traditional lasers;
(4) The output wavelength of fiber laser is 1.064 microns, which is 1/10 of the wavelength of CO2. The output beam quality is good, the power density is high, and it is very conducive to the absorption of metal materials. It has excellent cutting and welding capabilities, thereby reducing processing costs;
(5) The whole machine is transmitted through optical fiber routing, without the need for complex light guiding systems such as mirrors. The optical path is simple, the structure is stable, and the external optical path is maintenance free;
(6) The cutting head contains protective lenses, which minimize the consumption of valuable consumables such as focusing lenses;
(7) Light is exported through optical fibers, making the design of mechanical systems very simple and easy to integrate with robots or workbenches;
(8) After adding a light shutter to the laser, it can be used as one device with multiple machines. Through fiber optic splitting, it can be divided into multiple channels and work simultaneously, making it easy to expand its functions and upgrade conveniently and simply;
(9) Fiber laser has small volume, light weight, movable working position, and small footprint;
Processing advantages:
(1) High precision, fast speed, narrow cutting seam, small heat affected zone, smooth cutting surface without burrs.
(2) The laser cutting head will not come into contact with the material surface and will not scratch the workpiece.
(3) Narrow cutting seam, small heat affected zone, minimal local deformation of the workpiece, and no mechanical deformation.
(4) Good processing flexibility, can process any shape, and can also cut pipes and other special-shaped materials.
(5) It can perform deformation free cutting on materials of any hardness, such as steel plates, stainless steel, aluminum alloy plates, and hard alloys.
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